Tuesday, 9 January 2018

mosfet - Do AC inverter H bridges ever get driven this way?


There's a google competition going on at the moment called the little box challenge. It's to design a very efficient AC inverter. Basically the inverter is fed a DC voltage of a few hundred volts and the winning design will be chosen by its ability to produce a 2kW (or 2kVA) output in the most electrically efficient manner. There are a few other criteria to be met but that's the basic challenge and the organizers state that an efficiency greater than 95% is a must.


That's a tall order and it got me thinking about it just as an exercise. I've seen plenty of inverter H bridge designs but they all drive PWM to all four MOSFETs meaning there are 4 transistors contributing to switching losses all the time: -


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The top diagram is as I normally read about inverter designs but the lower diagram struck me as a means of cutting switching losses by virtually 2.


I've never seen it before so I thought I'd aske here if anyone else had - maybe there's a "problem" that I don't recognize. Anyway, I decided not to enter the competition if anybody wonders why I'm posting this.



EDIT - just to explain how I think it should work - Q1 and Q2 (using PWM) can generate (after filtering) a "smoothed" voltage that can vary between 0V and +V. To produce the first half cycle of a power AC waveform, Q4 turns on (Q3 off) and Q1/Q2 produced the PWM switching waveforms to make a sinewave from 0degrees to 180. For the 2nd half cycle, Q3 turns on (Q4 off) and Q1/Q2 produces an inverted sinewave voltage using the appropriate PWM timings.


Question:



  • Is there a problem that I'm unaware of in this type of design - maybe EMC emissions or "it just won't work stupid!"



Answer



Can it be done? Yes


Has it been done? Yes


Will it do as expected? half the switching losses? Yes & if care was taken over the right-leg device selection trading speed for conduction losses then you could further improve the powerCore losses.


Quick model with some REALLY badly optimised output filter & not really tuned, just to prove a point & 100kHz switching freq (10kHz appeared to provide reasonable output but an FFT would be required & varying loads: L,C, rect etc... )



Such a scheme does struggle at zero-crossing so the effect on THd would have to be evaluated and determined if it is an accepted limitation.


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