Monday, 23 January 2017

resistors - LED strips: 46% resistive losses?


I recently bought these LED strips. They are supposed to run on 12V/72W and have 300 x the SMD 5050 LEDs on it. Schematic:


schematic


simulate this circuit – Schematic created using CircuitLab The voltage values on the schematic have been measured with a multimeter. "560" is written on the resistors.


As you can see, the resistors account for 5.6V - that makes 46% of the voltage (or power) consumed by the strip!! Is that normal?



Answer




This is normal enough. This is done because




  • People are being lazy, cutting corners and cost and reusing strip backing which is also used for white LEDs.




  • Because they can




  • You are 1000's of km away, they do not expect repeat business, they do not care what you think.





These strips allow 3 LEDs in series to be connected across the supply. when white or blue LEDs are used Vf (forward or operating voltage) per LED is typically in the 3.0 to 3.5 Volt range or 9 to 10.5V typical. When operated on 12 Volts they thus dissipate 9V/12v tp 10.5V / 12V or 75% to 85%+ in the LEDs. when Red LEDs are used Vf is about 2.0 - 2.2vper LED or 6V to 6.6V total resulting in the result that you see. If they cared they could make a design that uses 4 LEDs in series (8V - 8.8V) or just possibly 5 in series (10V-11V) although the latter has too little head-room voltage dropped acrtoss the resistors.


If you care enough about the excess dissipation and if the resistors are accessible you could sort out one series resistor per 3 series LEDs and operate then from around 10V or short out two resistors and run then from about 8V. This is quite a lot of work and unlikelt to be attractive except where power use if of vital importance.


Interest only: If dissipation at 12V is 72 Watt then dissipation when modfied to run on 8V would be abpt 48 Watt - or 24 Watt less. If run "24/7 for a whole year (8765 hours) and if electricity costs 25 cents per unit then after one year of continuous use you would have saved about $50 in power costs!.


[ 8765 hours x 24 W/*1000 W/kW) x $0.25 = $52.59


Adjust figure for actual hours/day and unit cost of energy.


If you ran these continually for 8765 hours it's likely that their light output would be much reduced. The reasons for those are the same as those at the top of this answer.




Added:



As Olin says, they will be 56 Ohm resistors.
I = V/R = 2.8/56 = 50 mA.


As far as I can tell from the image the LEDs use 3 die in parallel (each brought out on two pins) and then a resistor connects to the next LED in a set of 3. Each die is probably rated at 20 mA max so 60 mA for 3 - so running at 50 mA is slightly conservative which is good.


This is a very unusual design as only one series resistor is strictly necessary per set of 3 LEDs. Thy may have done this so each resistor dissipates 140 mW instead of having one only but needing it to dissipate 420 mW. This MAY be OK but it is likely that th




ADDED: Efficiency, seller integrity, ...


Note: I might buy these if I needed them if the price was right. They probably represent typical offerings. The following is re what they claim - not why you shouldn't buy them :-)


Claims:





  • In the ad they claim A++ energy efficiency.




  • In the ad they claim "Save power more than 90% by ordinary bulbs".




Reality: Use 5 lumen/Watt for now for "ordinary bulbs". To achieve their claimed 90%+ less they'd need 50 l/W LEDs at 100% of input energy used by LEDs.
Factor in the fact that only about 53% of the input energy is used by the LEDs and
you'd need 50/0.53 = 94 l/W.
A thin clear polycarbonate cover gives 10% light loss.

So their waterproof covering made of ??? is liable to cause 20%+ loss 20% loss means LEDs need to be 94/0.8 = 117 l/W. (Or 104 l/W at 10% loss).
Apparently identical LEDs on Alibaba advertise "15 l/W (24 l/W available").
This may allow for the cover but not for the resistors.
Even if it did allow for the resistor loss as well the effective lumen's Watt in the Alibaba case mentioned would fall FAR short of the levels needed to meet the advertised claims.


This is not untypical for this class of product. Even allowing for filtering losses, assumptions of l/W of incandescent bulbs etc (1) There is no way they meet their 90%+ claim (2) The A++ claim would be actionable legally in my country (NZ) by a government department at no cost to the complainant.


The 50,000 hour claim is garbage. Ask me how I know! :-)


The price is an utter ripoff, but blaim the reseller for that.
I bought Chinese made 5m reels of LEDS in India retail in 3 reel lots for about $US6/reel (no remote control). Remote adds minimally. Astoundingly good.
Out of China they cost more (than Chinese made LEDs bought in India) but not vastly so. BUT if you are buying in 1's on ebay and that's the best value available and it suits you then buy them. Just don't believe anything they say :-).


The 300 LEDs in the heading and 150 in the body is (probably) due to a 12V strip heading being used for the 24v description. The 72W does not match your calcs = probably about 90W if Volt figures correct.



LED Z (efficiency - usually in l/W (lumen/Watt)) depends on colour, % of rated output run at, temperature, MAKER, ... & more. Use white as reference as these are common. Nowadays at full power a Z of 90-110 l/W is goodish. Best reasonably available tend to be 120 to maybe 140. Run LEDs below full power and Z rises maybe 10% to 20% at very low I. Run cold it is maybe 10% up. Very very best top bin LEDs at say 30% power at 25C (BIG heatsink+) are around 200 lumen/Watt. Lab samples now exceed 300 l/W.


For low power high efficiency LEDs I use small NSPWR70CSS-K1 that have been out for ?4? years now. 125 l/W at 70 mA. 165 l/W at 30 mA. Superb.


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