Sunday 3 July 2016

arduino - how can I motorize hand cranked standing desk


I already have a hand cranked sit stand desk, which I would like to motorize without too much damage to the existing mechanism and (for not too much money). As it is hand cranked, there is an existing lifting mechanism.


Details on the desk: Manufacture's website


The crank requires 14.7N (1.5Kg) at 16cm away from the center of axle: Crank front view Top View of crank


And the connection in to the lift mechanism is a 6mm hex hole: Mechanism


I was thinking of using a stepper motor to replace the crank as it would give good acuracy and was easy to control with an arduino (or something like that).
Up til now I haven't found anything with the correct amount of torque suitable for this application (I was going off ~2.5Nm).


The mechanism does not lock



Answer



Let's say it takes 20 turns to complete the transition, and you want it done in 10 seconds. Then required crank speed is 120 RPM.



Now, if you use 1:60 gearbox then the motor you are looking for is 7200 RPM with only 500 g-cm torque. There are many DC motors in this category, although this is rather on high side. If slightly longer time is OK with you then finding motor will be easier.


So, the design parameters for geared motor are: 80-150 RPM, 2.5 N-m (25 kg-cm)
For non-geared: 7000-15000 RPM, 0.04 N-m (0.42 kg-cm) + 1:60-1:150 gearbox


With all of the above start browsing. Some examples of what you can find:
24V, 30 kg-cm, 60 RPM, 1.6A
24V, 27 kg-cm, 90 RPM, 3.5A
12V, 30 kg-cm, 85 RPM, 5A - "window motor"


Automotive 12V power window motors seems to be great choice for this project.


Also note the following:




  • You don't need stepper motor. Because of high gear ratio it is easy to achieve precise positioning of the desk with simple DC motor.

  • It seems you don't need uni-directional (like worm gear) transmission either, because cranks like that usually have worm gear already, no risk of desk falling down when voltage removed. UPDATE: from your comment it is clear you need a worm gear after all.

  • You do not need Arduino or any kind of computer control. A simple sircuit with either two DPDT buttons or one non-locking rocker switch is sufficient.

  • You do need two end switches to stop motor at the ends of travel range.


Here is an example of a circuit with two "up" and "down" buttons and two end switches. When I see somebody trying to use Arduino for something as simple as this I am losing my faith in humanity :)


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