Thursday 28 July 2016

protection - Making a lithium polymer circuit


I want to create a circuit that will power my Raspberry Pi using Lithium Polymer. My knowledge of LiPo is rather low and I believe they can get dangerous if used incorrectly so I turn here.


THe intention is to create a LiPo battery (of two cells) that I can charge with a LiPo charge circuit chip of suitable type, that part I'm ok with.


Then I hope to use something like the LM2676 3A switching regulator to get the 5V out that I require.



My main question is, do I need any sort of circuitry when running the LiPo cells for protection, for example to ensure they don't get discharged too much?



Answer



Protection circuitry is a highly critical element in a safely usable Lithium-polymer or Lithium-ion cell. Raw (unprotected) cells are less commonly sold, i.e. many times, the manufacturer of the battery includes protection circuitry as part of the battery; however, for safety, do not assume this is the case and check the datasheet of the battery.


Purpose of Li-ion/LiPo protection circuitry


The protection circuitry serves to protect against short-circuit, over-discharge, and over-charge conditions. Loosely speaking, the circuitry relies on an over-current cutoff, an under-voltage cutoff and an over-voltage cutoff respectively for ensuring against those three conditions. Sometimes, protection circuitry also includes thermistor-based overtemperature protection.


Unprotected versus Protected batteries


You MIGHT conceivably get by with an unprotected battery, for simplicity, if you have certain components on your PCB, e.g., a fuse (prevents overcurrent/short-circuit), an undervoltage-supervisor IC (prevents overdischarge), and a smart battery-charging IC (prevents overcharge).


But my personal assessment is: Unless you are able to constantly monitor the battery, do NOT use an unprotected battery; protection circuitries are fairly simple to implement (e.g. using pre-packaged protection ICs), or alternatively, a protection-added battery is easy to purchase.


How to implement Protection circuitry (for a Two-cell pack)


If you choose to implement it yourself (versus buying a protected pack), then here are two protection ICs you can consider for your scenario (i.e. two-cell Li-ion or LiPo):




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