Thursday, 12 March 2015

power - Why are more powerful tools using higher voltage?


AFAIK each of the world leading cordless power tools manufacturers produces several "product lines" of cordless power tools with different voltages. For example, Bosch currently produces tools with Li-Ion batteries with 10,7V, 14,4V, 18V and 36V output and the higher the voltage the more powerful a tool is.


Now those tools are powered by batteries that are assembled from cells with lower voltage (something like 3,7 volts for Li-Ion cells I guess) and cells are connected in sequence until the target voltage is reached.


They could instead connect cells in parallel. They would have the same voltage, but higher current and that would again yield higher power.


Why do they choose higher voltage over same voltage and higher current to get higher power in electric tools?



Answer



Matt already explained that using a higher voltage you'll have a lower current for the same power rating. This means thinner and less heavy wires, which means savings (copper is expensive). You may have to pay attention to better insulation, but that doesn't outweigh the advantage mentioned.


It's also much easier to place cells in series than parallel. When placed in parallel the voltages have to be exactly equal, otherwise you'll have high currents running from one cell to the other, causing big power losses and reducing the cell's life.


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