Sunday, 5 July 2015

awg - Why do some wire gauge ampacity charts state vastly different current ratings?


This is a question that I've had for a while but have somehow managed to go without asking. Looking at all the wire gauge ampacity charts online, some of them appear to provide vastly different ratings for the same wire gauge. I understand this may be due to different standards, temperature, conductor types, strand count, etc.


However, lets looking for the current rating associated with 10AWG copper conductor at a low operating temperature (60c):



Chart 1: 15 amps


Chart 2: 30 amps


I've only cited two sources, however, I've come across many other charts that provide this 15 to 30 amp difference. What gives?



Answer



Notice that your first link gives two ampacity values for AWG 10 wire. For power transmission applications, the rating is 15 A. For chassis wiring applications, the rating is 55 A. These ratings (and the third one at your other link) are based on different assumptions of convective cooling available and allowances for wire self-heating.


For example, the first link says



The Maximum Amps for Power Transmission uses the 700 circular mils per amp rule, which is very very conservative. The Maximum Amps for Chassis Wiring is also a conservative rating, but is meant for wiring in air, and not in a bundle.



You should use a rating consistent with how you're using the wire and the cooling environment around the wire in your application. You should also consider resistive voltage drop along the wire if you find one of the higher ratings appropriate for your thermal environment.



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