I've been trying to make a crude transistor device at home. So far I have not been successful. My electrical understanding is next to non existent other than what I've learned in the last 3 months since I read a wild article about inkjet printed transistors.
I am trying to use a method that doesn't require toxic materials or high temperatures.
This experiment seems promising, so I have tried to emulate the device based on a zinc-oxide semiconductor layer and wire-glue contacts as described here.
https://www.andaquartergetsyoucoffee.com/wp/wp-content/uploads/2009/05/zinc-oxide-experiments-i.pdf
According to the paper, a transistor/field effect is achieved with this device by applying 96 volts with the negative lead of the power supply attached to the gate and the positive attached to either source or drain.
the reason for the high required voltage seems to be the thickness of the gate dielectric which is a microscope cover slide around 0.12mm - 0.16mm thick. I was hoping my gate dielectric being ~ 0.01mm thick would allow the device to conduct at ~ 9 volts at the gate.
My attempts with some changes:
Materials used:
- semiconductive "ink/paint": organic non-nano zinc-oxide powder + Isopropyl alcohol
- source, drain and gate: conductive pen (ground carbon and non toxic binder)
- source, drain and gate: wire glue (silver paste)
- gate dielectric: kitchen grade cling wrap ( according to web search ~ 0.01mm )
- substrate: glass microscope cover slides
- 24 gauge non coated copper wire
- wire glue (ground carbon and non toxic binder)
- bench-top DC power supply 0-5 Amps 0-30 Volts
Attempt # 1:
used conductive carbon pen to draw a line glass slide as the gate and used wire-glue to connect copper wire to one end. Then let dry in oven at ~ 100 degrees Fahrenheit for ~ 15 minutes
wrapped glass slide with 1 layer of cling wrap tightly and placed in oven at ~ 100 degrees Fahrenheit for ~ 15 minutes in an attempt to flatten out any wrinkles in the cling wrap. (only minor success)
Dripped solution of zinc-oxide and 91% Isopropoyl Alcohol on top of covered slide and let dry in oven at ~ 100 degrees Fahrenheit for ~ 15 minutes. A brittle layer ~ 1mm thick was created
drew source and drain ~ 2mm apart on a new glass slide and connected copper wire with wire glue. Let dry in oven at ~ 100 degrees Fahrenheit for ~ 15 minutes
placed second glass slide on top of the first with source and drain contact down touching the zinc oxide layer with the gate centered between source and drain
wrapped scotch tape tightly around the 2 glass slides to help with close contact between all layers.
connected negative lead of DC power supply to the gate and the positive lead to one side designated drain. Connected multi-meter to source and drain.
turned on power supply on lowest settings and slowly turned up amperage and voltage to max. 5 amp & 30 volt
No voltage or continuity could be measured between source and drain
the same steps were repeated using silver wire glue as source drain and gate also with negative result.
Attempt # 2
Similar to the first attempt with only 1 glass slide. I thought the connection between the source drain and zinc-oxide layer might not be close/clean enough.
used conductive carbon pen to draw a ~ 5mm wide line on the glass slide as the gate and used wire-glue to connect copper wire to one end. Then let dry in oven at ~ 100 degrees Fahrenheit for ~ 15 minutes
wrapped glass slide with 1 layer of cling wrap tightly and placed in oven at ~ 100 degrees Fahrenheit for ~ 15 minutes in an attempt to flatten out any wrinkles in the cling wrap. (only minor success)
dripped solution of zinc-oxide and 91% Isopropoyl Alcohol on top of covered slide and let dry in oven at ~ 100 degrees Fahrenheit for ~ 15 minutes. A brittle layer ~ 1mm thick was created
used syringe to draw source and drain lines directly on zinc-oxide layer with wire glue and then connected copper wire. Let dry in oven at ~ 100 degrees Fahrenheit for ~ 15 minutes
coated top with superglue to avoid the source and drain pulling off the zinc-oxide layer during handling. let dry over night
connected negative lead of DC power supply to the gate and the positive lead to one side designated drain. Connected multi-meter to source and drain.
turned on power supply on lowest settings and slowly turned up amperage and voltage to max. 5 amp & 30 volt
No voltage or continuity could be measured between source and drain
Here are a few pictures of the steps: https://imgur.com/a/jXAoOS0
At the moment I'm not able to verify if the materials I used would work in the exact same setup as described in the experiment I tried to emulate. For now I'm missing zinc nitrate, 2propanol, and a DC power supply capable of 96 volt output.
What are the main flaws in my experiment?
I have the following assumptions that are difficult to verify at the moment:
my zinc oxide layer may be too inconsistent/brittle and is not creating a uniform surface.
my gate dielectric/substrate is not flat enough or made of the wrong material
my gaps are too large / gate dielectric is too thick and source and drain are too far apart
my materials are not pure enough and therefore not displaying expected properties
I've found that silver is used as an n-type dopant and since I expect my zinc oxide layer to be n-type, a p-type dopant is needed
Wile the experiment I'm trying to emulate uses wire glue, there is little explanation as to what the material is other than the statement that any conductive glue should work. My wire glue is ground carbon based just as the conductive pen I used. I've not found any info if carbon is n or p-type. perhaps carbon can't be used either. https://www.andaquartergetsyoucoffee.com/wp/wp-content/uploads/2009/05/zinc-oxide-experiments-i.pdf
I can't apply enough voltage to the gate since my supply maxes out at 30 volts.
my wiring is wrong
I'm thinking the flaws here are probably simple to point out for anyone with experience in this field. Any tips and ideas would be much appreciated. I'm wondering if I'm anywhere close to a working device.
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