Saturday 2 February 2019

microcontroller - Easiest way to go from analog input to PWM output?


Project background: I'm building a plasma speaker. There are several examples online using a TL494 power supply IC and feeding audio into its feedback pin to get sound out. A sample schematic: enter image description here


I'm wondering if there is a better way to do this. I'm a hobbyist, so I'm not terribly interested in the absolute cheapest method since it's a one-off, and I'll also be tolerant of potentially dangerous or sketchy things since I don't have to get certification for anything.


I have access to a few micros, but little experience with them. I did get a Launchpad, and my understanding is one of the MSP430s that came with it has a built-in ADC. While going from analog to PWM seems a little underwhelming for a microcontroller, I do have an additional requirement that I must limit my upper duty cycle to remain below about 95% to prevent saturation of the flyback transformer. Operating frequency is 120-150khz.


To summarize my question:


Are there more straightforward ways to go from a high-impedance 1V P-P input signal to a 150khz output signal with proportional PWM, capped at a maximum 95% duty cycle? Unless built natively into the device, I will be building my own output stage to drive the power MOSFET.




Answer



Amusingly enough, I was literally just looking at single-chip PWM generators for my job.


If interest to you might be the Linear LTC6992 - TimerBlox: Voltage-Controlled Pulse Width Modulator (PWM)


You give it a 0-1V input, and you get a PWM pulsetrain out. It can also internally limit the duty cycle to 5%-95%, or 0-100%.


enter image description here




You would need a op-amp or two to scale your input to the chip's input range, but you would need to do that anyways, because very few ADCs are bi-polar (assuming you were going the microprocessor route).


Looking at the reference schematic you provided, I would also recommend using a MOSFET driver of some sort, to improve switching times, if nothing else.
It would also likely provide level-shifting for the gate-voltage.


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